Steam Trap Surveys
Trap Energy Solutions’ steam trap surveys identify and resolve issues that can lead to wasted fuel, increased carbon emissions, and rising production costs. Utilizing advanced technology and expert insights, our thorough assessments pinpoint faulty steam traps and provide actionable solutions to enhance your system’s performance. Trust us to help you reduce energy waste and improve your bottom line with a service backed by our 100% satisfaction guarantee.
Why Conduct Steam Trap Surveys?
One aspect of a proper steam trap maintenance program is conducting a routine survey. A proper survey includes current testing methods and utilizes advanced testing equipment. Once a survey has identified failed or poorly operating steam traps, it gives you a pretty good idea of how much energy they are currently losing. Trap Energy technicians provide an honest, accurate, and advanced steam trap survey service. We are highly skilled and experienced, qualified in UE Systems ultrasonic testing and Flir Level 1 infrared thermography.
What Are the Advantages of Steam Trap Surveys?
Savvy commercial and industrial steam system managers seek to improve efficiency and reduce costs in every way possible. A steam trap survey is one of the most cost-effective services you can employ.
- A failed open steam trap on a 150 psig steam system could cost up to an additional $2,000 per year. For a processing plant with 100 steam trap units and a 15% failure rate, extra costs due to unnecessary steam losses could be $30,000 annually.
- Trap Energy Solutions’ technicians use a combination of ultrasonic and thermal imaging to determine the condition of steam traps in real time.
- Slate™ smart steam trap tags are the latest cost-effective asset tagging & management solution.
- The ROI for a steam trap survey can be very short if recommendations to repair or adjust affected steam traps are made after the survey.
- An optimized steam system will reduce steam energy losses, enhance system efficiency, and reduce overall steam plant equipment maintenance.
- Faulty steam traps waste fuel, increase carbon emissions, reduce efficiency, increase maintenance for other equipment, and increase production time and cost.
Steam Trap Surveys Process
Our surveys are simple yet technologically advanced, easy to read and understand, have meaningful results, and will be promptly delivered within one week. We back each of our surveys with a 100% satisfaction guarantee.
Step one
Our technicians begin by locating and identifying every steam trap in the steam system. Upon verification, we will attach a smart tag to each trap. The smart tags have a QR code that can be scanned to acquire information about the trap, helping you make more effective decisions.
Step two
After testing and identifying traps that are not operating properly, our surveyor will utilize a combination of testing methods, including an ultrasonic listening device test, an air leak survey, an infrared thermography camera, and visual observation. We then analyze the steam trap operations using advanced ultrasonic detection equipment and an infrared camera. Our technician will also assess steam trap piping arrangements, scan for steam leaks, and observe poor steam insulation.
Step three
After our technician is satisfied that all steam traps have been assessed, we will discuss the preliminary survey results with you. Back at the office, we will generate a detailed report identifying the condition of the steam traps. Our report will include necessary repair recommendations to return the steam system to optimum operating conditions and provide energy loss calculations describing how the steam losses affect the plant and the business.
Step Four
Trap Energy Solutions is familiar with current rebate programs offered by some utility companies. We will help customers complete necessary rebate applications to ensure all available resources are acquired to help offset energy and maintenance costs.
Unbiased Survey Results
Trap Energy Solutions is committed to providing thorough and honest consultations regarding steam trap systems. While we frequently collaborate with various steam trap manufacturing and service repair firms, it’s important to note that we maintain our independence from these companies. We aim to deliver 100% objective, stand-alone survey reports from any sales obligations. As such, we do not sell steam trap equipment or offer repair services, ensuring that our customers receive unbiased and focused attention.
Why Steam Trap Surveys are Important
Research indicates that approximately 10-20% of steam traps in use may be malfunctioning. This situation often leads to significant steam loss, higher rates of equipment failure, and escalating maintenance expenses, which can adversely impact overall business operations.
FAQs
You have questions—we have answers! Check out our steam trap survey FAQs below for answers to our most frequently asked questions. If we don’t answer your question here, be sure to ask us when you call or complete the contact form.
What is a steam trap survey, and why is it important?
A steam trap survey is an extensive inspection of the steam traps within your boiler system to identify any that are malfunctioning or inefficient. Faulty steam traps can lead to significant energy loss, increased carbon emissions, higher maintenance costs for other equipment, and decreased production efficiency. Conducting regular surveys helps optimize your system, reducing waste and enhancing overall performance.
How often should I conduct a steam trap survey?
The frequency of steam trap surveys can vary depending on the usage and criticality of your system. Still, it is generally recommended that they be conducted at least once a year. For heavily utilized or mission-critical applications, more frequent surveys—such as every six months—may be beneficial to ensure optimal performance and efficiency.
What is an air leak survey?
An air leak survey in a boiler system is an assessment process used to identify and quantify unwanted air leaks that can negatively impact the boiler’s efficiency and performance. During this survey, our technicians typically use specialized equipment, such as ultrasonic and infrared leak detectors, to pinpoint the locations of leaks in the system. Repairing any leaks saves energy costs and reduces carbon emissions, improving operational sustainability. You may also qualify for energy cost rebates for making necessary repairs or upgrades.
Still have questions?
Do you still have questions? Be sure to include any questions when you call or complete the contact form.
Customer testimonials
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Learn More About Our Energy-Saving Services
Contact us to learn more about steam trap surveys or other services and to request a quote. We serve the Upper Midwest region.
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